Assessing the Old Roof
Before any work began, we inspected the existing zinc roof that had been in place for 15 years. Rust, warping, and water leakage spots were identified. We planned the layout and estimated how many new zinc sheets would be needed to cover the full store.
Tearing Down the Old Zinc
The old sheets were carefully removed one by one to avoid damaging the underlying frame. Rusted bolts and corroded fasteners made this stage physically demanding. Safety was our top priority working at height.
Inspecting the Structure
With the old zinc removed, we thoroughly checked the wooden and metal framework underneath. Any damaged beams were repaired or reinforced before we proceeded. A solid frame is the foundation for a roof that lasts another decade.
Lifting the New Sheets
New zinc sheets were transported and lifted to the roof level. Coordinating the lift safely required teamwork — one person on the ground passing sheets, another securing them in position on top. Every sheet was measured and cut to fit precisely.
Laying the New Zinc
Sheets were fastened row by row, starting from the lowest edge and working upward to ensure proper water runoff. Each sheet overlapped the previous one by the correct margin. Bolts were tightened and rubber washers added to seal every fastening point against rain.
Sealing & Finishing Up
Ridge caps were fitted along the top to seal the peak of the roof. Edge flashings were secured to prevent wind uplift. A final walkthrough checked for any gaps, loose bolts, or areas needing extra sealant. The roof was done and ready for the next 15 years.
